Glass-Fiber Reinforced Rfp/Aramid-Fiber Reinforced Rfp

• Surface Treatment: Gel Coat
• Color: Black
• Usage: Environmental Protection, Industral
• Product Categories: FRP Pipe
• Molding Method: Molding
• Material: HDPE. Fiber/Metal
• Model NO.: ID2-8
• Fiber Type: Aramid Fiber, Polyester Fiber, Glass Fiber, Steel
• Type: Epoxy FRP
• Specification: DN50-DN150
• Trademark: JMG
• Origin: China
• Production Capacity: 150/Cm

Product Description

Company Profile

 

JMG can tailor-make various types of Reinforced Flexible Pipe (RFP) according to SY/T 6662 specifications of China's oil and gas industry, API Spec 17J and API Spec 15S specifications of American Petroleum Association. SEP's API 17J Unbonded Flexible Pipe, API 15S Aramid-fiber-reinforced & Steel-reinforced Pipe are certified by API to use the official API monogram. Its RFP products can be widely used in various industries such as onshore and offshore oil and gas drilling, shale gas production, hydrogen conveying, chemical, municipal engineering etc.

JMG can not only provide customers with integratedsolutions for the safety of oil and gas pipelines, but also provide technical services for pipeline design, test, installation, inspection, evaluation, maintenance and repair. SEP has international advanced pipeline leak monitoring software and integrity management software. It is the integrated solution provider for oil and gas RFP including product design, manufacturing, installation and maintenance.

JMG has established strict quality management system which is in accordance with both ISO9001:2015 and API Spec Q1 standards. All SEP products pass FAT test prior to delivery to ensure good product performance and quality.

Product Description

JMG can produce various specifications of RFP with diameter of 50- 290mm (2-8 inch) and high operation pressure up to 42 MPa(6090psi) according to client's requirements, the major pipe specific parameters are as below:

Nominal ID	2 inch	3 inch	4 inch	5 inch	6 inch	8 inch
Operation Pressure	2.5-42Mpa	2-32Mpa	2-32Mpa	1.6-16Mpa	1- 16Mpa	1- 16Mpa
Operation    Temperature	-40°C - 130°C
Inner Tube	Polymers such as PE80, PE100, PERT II, PA, PEX, PVDF etc.
Reinforce- ment	Reinforced material such as aramid fiber, polyester fiber, glass        fi- ber, steel wire, steel cord and steel tape etc.
Outer Layer	Polymers such as PE80,PE100, PERT II,  PA, PEX, PVDF etc.
Remarks:SEP RFP products are designed, qualified, and manufactured in accord- ance  with  API   SPEC   15S,  API     SPEC   17J. Products   can  be   specially  designed according to client'srequirements.

 

Aramid-fiber Reinforced RFP                Glass-fiber Reinforced RFP                   Polyester-fiber Reinforced RFP

Steel-cord Reinforced RFP                               Steel-strip Reinforced RFP          Steel-wire Reinforced RFP

Pipe Specification


Specification  Sheet for Standard RFP(Aramid-fiber Reinforced, API Spec. 15S)
 

Product Type		ID (mm)	OD    (mm)	Maximum Operation Pressure  (MPa/Psi)	Weight Empty in Air (kg/m)	MBR in Storage (m)	MBR in Operation (m)	Maximum Installa-   tion Ten-  sion (kN)	Reel Dimension  (LxWxH, m)	Reel Length (m)
2"	S70*10/PN5.5	50	70	5.5/800	1.8	1.17	1.93	15.23	3.5*2.5*3.5	2000
	S70*10/PN7.5	50	70	7.5/1090	1.8	1.17	1.93	15.23	3.5*2.5*3.5	2000
	S72*11/PN12	50	72	12/1740	2.02	1.20	1.98	17.03	3.5*2.5*3.5	2000
	S72*11/PN16	50	72	16/2320	2.02	1.20	1.98	17.03	3.5*2.5*3.5	2000
	S73*11.5/PN25	50	73	25/3625	2.14	1.22	2.02	17.95	3.5*2.5*3.5	2000
	S78*14/PN32	50	78	32/4640	2.7	1.30	2.15	22.74	3.5*2.5*3.5	1800
	S80*15/PN42	50	80	42/6090	2.94	1.34	2.21	24.75	3.5*2.5*3.5	1000
4"	S120*13.8/PN5.5	92.4	120	5.5/800	4.42	1.82	3.00	37.20	4*2.5*4	1000
	S120*13.8/PN7.5	92.4	120	7.5/1090	4.43	1.82	3.00	37.2	4*2.5*4	1000
	S121*14.3/PN12	92.4	121	12/1740	4.62	1.84	3.04	38.73	4*2.5*4	1000
	S127*17.3/PN16	92.4	127	16/2320	5.73	1.93	3.19	48.17	4*2.5*4	1000
	S129*18.3/PN25	92.4	129	25/3625	6.11	1.96	3.24	51.42	4*2.5*4	1000
	S131*19.3/PN32	92.4	131	32/4640	6.54	1.99	3.29	54.72	4*2.5*4	500
6"	S176*17/PN5.5	142	176	5.5/800	8.17	2.67	4.41	68.61	4.3*2.5*4.3	500
	S181*19.5/PN7.5	142	181	7.5/1090	9.51	2.75	4.54	79.94	4.3*2.5*4.3	500
	S183*20.5/PN12	142	183	12/1740	10.07	2.78	4.59	84.56	4.3*2.5*4.3	500
	S185*21.5/PN16	142	185	16/2320	10.64	2.81	4.64	89.23	4.3*2.5*4.3	500
	S188*23/PN25	142	188	25/3625	11.55	2.85	4.71	96.33	4.3*2.5*4.3	500
8"	S234*21/PN5.5	192	234	5.5/800	13.54	3.55	5.86	113.54	6*2.2*6	300
	S236*22/PN7.5	192	236	7.5/1090	14.26	3.58	5.91	119.51	6 *2.2*6	300
	S243*25.5/PN12	192	243	12/1740	16.78	3.69	6.09	140.79	6*2.2*6	300
	S245*26.5/PN16	192	245	16/2320	17.59	3.72	6.14	146.98	6 *2.2*6	300

Specification  Sheet for Standard RFP  (Glass-fiber Reinforced, API Spec. 15S)
 

Product Type		ID (mm)	OD    (mm)	Maximum Operation Pressure  (MPa/Psi)	Weight Empty in Air (kg/m)	MBR in Storage (m)	MBR in Operation (m)	Maximum   Installation Tension (kN)	Reel Dimension  (LxWxH, m)	Reel Length (m)
2"	G70*10/PN2.5	50	70	2.5/363	2.01	0.50	0.75	18.68	3.5*2*3.5	1800
	G70*10/PN6.4	50	70	6.4/928	2.01	0.5	0.75	18.55	3.5*2*3.5	1700
	G72*11/PN12	50	72	12/1740	2.15	0.51	0.77	20.94	3.5*2*3.5	1600
	G73*11.5/PN16	50	73	16/2320	2.30	0.52	0.78	21.71	3.5*2*3.5	1600
	G74*12/PN20	50	74	20/2900	2.39	0.53	0.70	23.33	3.5*2*3.5	1600
	G76*13/PN25	50	76	25/3625	2.63	0.54	0.82	19.86	3.5*2*3 .5	1600
	G78*14/PN32	50	78	32/4640	2.78	0.55	0.83	27.71	3.5*2*3 .5	1500
	G78*9/GN2.5	60	78	2.5/363	2.14	0.56	0.84	25.83	4.1*2*4.1	1700
	G80*10/GN6.4	60	80	6.4/928	2.36	0.57	0.86	25.4	4.1*2*4.1	1600
	G82*11/GN12	60	82	12/1740	2.59	0.59	0.88	25.56	4.1*2*4.1	1600
	G84*12/GN16	60	84	16/2320	2.82	0.60	0.90	27.42	4.1*2*4.1	1600
	G85*12.5/GN20	60	85	20/2900	2.95	0.61	0.91	28.42	4.1*2*4.1	1600
	G87*13.5/GN25	60	87	25/3625	3.18	0.62	0.93	31.98	4.1*2*4.1	1500
3"	G97*11/GN2.5	75	97	2.5/363	2.92	0.69	1.04	30.48	4.3*2*4.3	1500
	G99*12/GN6.4	75	99	6.4/928	3.21	0.71	1.06	32.07	4.3*2*4.3	1500
	G101*13/GN12	75	101	12/1740	3.51	0.72	1.08	33.34	4.3*2*4.3	1500
	G103*14/GN16	75	103	16/2320	3.80	0.74	1.10	39.51	4.3*2*4.3	1500
	G104*14.5/GN20	75	104	20/2900	3.96	0.75	1.12	35.96	4.3*2*4.3	1500
	G107*16/GN25	75	107	25/3625	4.41	0.76	1.15	40.43	4.3*2*4.3	1500
	G101*10.5/GN2.5	80	101	2.5/363	3.06	0.72	1.08	33.90	4.3*2*4.3	1500
	G103*11.5/GN6.4	80	103	6.4/928	3.36	0.74	1.10	34.03	4.3*2*4.3	1500
	G105*12.5/GN12	80	105	12/1740	3.66	0.75	1.13	37.76	4.3*2*4.3	1500
	G107*13.5/GN16	80	107	16/2320	3.98	0.76	1.15	39.57	4.3*2*4.3	1500
	G109*14.5/GN20	80	109	20/2900	4.29	0.78	1.17	37.60	4.3*2*4.3	1500
	G111*15.5/GN25	80	111	25/3625	4.62	0.79	1.19	39.29	4.3*2*4.3	1500
	G107*11/GN2.5	85	107	2.5/363	3.36	0.76	1.15	37.62	4.3*2*4.3	1500
	G108*11.5/GN6.4	85	108	6.4/928	3.55	0.77	1.16	37.59	4.3*2*4.3	1500
	G111*13/GN12	85	111	12/1740	4.02	0.79	1.19	40.94	4.3*2*4.3	1500
	G113*14/GN16	85	113	16/2320	4.33	0.81	1.21	39.58	4.3*2*4.3	1500
	G115*15/GN20	85	115	20/2900	4.66	0.82	1.23	51.62	4.3*2*4.3	1500
	G117*16/GN25	85	117	25/3625	5.04	0.84	1.26	46.93	4.3*2*4.3	1200
4"	G112*11/GN2.5	90	112	2.5/363	3.55	0.8	1.20	39.92	4.3*2*4.3	1500
	G114*12/GN6.4	90	114	6.4/928	3.90	0.82	1.22	41.08	4.3*2*4.3	1500
	G117*13.5/GN12	90	117	12/1740	4.37	0.84	1.25	48.28	4.3*2*4.3	1200
	G119*14.5/GN16	90	119	16/2320	4.72	0.85	1.27	45.32	4.3*2*4.3	1200
	G121*15.5/GN20	90	121	20/2900	5.09	0.86	1.30	51.40	4.3*2*4.3	1200
	G125*11.5/GN2.5	102	125	2.5/363	4.17	0.89	1.34	46.25	4.3*2*4.3	1200
	G127*12.5/GN6.4	102	127	6.4/928	4.53	0.91	1.36	46.99	4.3*2*4.3	1200
6"	G180*15/GN2.5	150	180	2.5/363	7.00	1.29	1.93	72.16	4.3*2*4.3	800
	G183*16.5/GN6.4	150	183	6.4/928	7.81	1.31	1.96	78.64	4.3*2*4.3	800

Specification  Sheet for Standard RFP(Steel-Reinforced, API Spec. 15S/API Spec. 17J)

Product Type		ID (mm)	OD (mm)	Maximum Operation Pressure  (MPa/Psi)	Weight Empty in Air (kg/m)	MBR in Storage (m)	MBR in Operation (m)	Maximum Installation Tension (kN)	Reel Dimension  (LxWxH, m)	Reel Length (m)
2"	T70*10/PN5.5-7.5	50	70	7.5/1090	3.47	0.84	1.26	20.9	3.5*2.5*3.5	1500
	T71.5*10.75/PN12	50	71.5	12/1740	4.343	0.84	1.26	27	3.5*2.5*3.5	1500
	T72*11/PN16	50	72	16/2320	4.887	0.84	1.26	34	3.5*2.5*3.5	1500
	T76*13/PN25	50	76	25/3625	7.32	0.85	1.3	42.5	3.5*2.5*3.5	1500
	T80*15/PN32	50	80	32/4640	10.9	0.85	1.3	62.7	3.5*2.5*3.5	1500
3"	T98*11.5/PN5.5	75	98	5.5/800	5.8	1.17	1.6	35	3.5*2.5*3.5	1000
	T100*12.5/PN7.5	75	100	7.5/1090	7.15	1.17	1.6	44	3.5*2.5*3.5	1000
	T103*14/PN12	75	103	12/1740	9.37	1.17	1.6	60	3.5*2.5*3.5	1000
	T106*15.5/PN16	75	106	16/2320	11.8	1.17	1.6	64	3.5*2.5*3.5	1000
	T112*18.5/PN25	75	112	25/3625	15.7	1.24	1.7	96	3.5*2.5*3.5	1000
	T124*24.5/PN32	75	124	32/4640	23.73	1.45	2	157	3.5*2.5*3.5	1000
4 "	T121*14.3/PN5.5	92.4	121	5.5/800	8.51	1.4	1.92	50.8	4.3*2.5*4..3	600
	T123*15.3/PN7.5	92.4	123	7.5/1090	10.63	1.4	1.92	66	4.3*2.5*4.3	600
	T125*16.3/PN12	92.4	125	12/1740	12.35	1.4	1.92	85	4.3*2.5*4 .3	600
	T126*16.8/PN12	92.4	126	16/2320	14.2	1.45	2	74.5	4.3*2.5*4.3	600
	T129*18.3/PN16	92.4	129	25/3625	16.58	1.45	2	138	4.3*2.5*4 .3	600
	T145*26.3/PN25	92.4	145	32/4640	29.32	1.9	2.6	196	4.3*2.5*4.3	350
6"	T180*19/PN5.5	142	180	5.5/800	18.04	2	2.9	109	4.5*2.5*4.5	350
	T183*20.5/PN7.5	142	183	7.5/1090	21.52	2	2.9	134	4.5*2.5*4.5	350
	T187*22.5/PN12	142	187	12/1740	28.8	2	2.9	184	4.5*2.5*4.5	350
	T200*29/PN16	142	200	16/2320	44	2.2	3.5	267	4.5*2.5*4.5	350
8"	T234*21/PN3.5	192	234	3.5/510	23.2	2.75	3.75	136	6.5*2.5*6.5	300
	T241*24.5/PN5.5	192	241	5.5/800	46.8	2.75	3.75	199	6.5*2.5*6.5	300
	T246*27/PN7.5	192	246	7.5/1090	39.2	2.75	3.75	210	6.5*2.5*6.5	300
	T260*34/PN12	192	260	16/2320	62	2.9	4	362	6.5*2.5*6.5	300

Design & Analysis Technology
JMG is recognized for its professional expertise inflexible pipe and offshore risers
research and development ability which include:
  Independent verification of risers, pipeline and pipe-lay vessel design
 Advanced engineering involvement on the basic design and detailed design of offshore pipelines and risers
  Monitoring of fatigue damages and riser profile including EPC contracts
  Offshore pipeline installation engineering and site management.

The armor layer model of unbonded flexible pipe                                 Programming technology in engineering calculation

 

Analytic solution analytical technics                                     Overall model analysis on  unbonded flexible pipe

Qualification Test

   RFP Burst Pressure Test  Result                                       RFP Bending Test                                             RFP Temperature Elevated  Test

         RFP Torsion  Test                                                                      RFP Tension  Test                                                RFP Collapse Test


 

              RFP Clash & Impact Test                                                       RFP Long-term Hydrostatic Pressure Test             
 

FAQ

 

 

Question 1: What are your strengths?

    Answer: Kunshan Gemag Machinery adopts a unique combination of infrared and hot air heating. The heating method is reasonable, efficient, with good heating effect and stable performance, which makes the adhesion of the reinforcement layer stronger. With mature technology and experienced engineers.
Question 1: How will the machine be assembled and debugged when it arrives at the factory, and will the customer's employees be trained?
    Answer: We will debug the equipment before delivering it to the customer's site. After the debugging is correct, it will be disassembled and sent to the customer's factory. After shipment, we will have experienced engineers on-site to install and assist in debugging. After the on-site installation and commissioning are completed, all-round training will be provided to the customer's employees.
Question 1: What do you do if there is a problem or failure with equipment that requires guidance or replacement parts?
    Answer: If there is a problem, we will provide video technical guidance, and if necessary, we will send engineers to the site to solve the problem. If during the warranty period, parts need to be replaced, we will send spare parts for free. For wearing parts, we only charge the cost fee.
Question 1: How long is the warranty period of the product?
    Answer: We will provide 1 year parts warranty and technical support.
Question 1: Can I visit your factory in China?
    Answer: Yes, our factory is located in Kunshan, Suzhou, near Shanghai. If customers need on-site visits, we can provide airport pick-up for you. Question 1: Can you customize according to requirements?
Answer: Kunshan Gemag Machinery is committed to differentiated and exclusive customization according to the different needs of customers. Our goal is to pursue efficiency and performance stability. We design machines according to customers' products to meet customers' needs.